Automated quality control for paving stones
EDGE SCAN
Detect defects. Control height.
Save material.
An AI vision system that scans every paving stone on the wet side — in real time, with accuracy down to 0.5 mm.
97%
fewer complaints
3-5%
material savings
0.5 mm
measurement accuracy
A Polish technology startup
An automated quality-control solution designed and built by our team, from the ground up.
Team photo
Piotr Stefański, Ph.D.
CEO, AI & Machine Learning Ph.D.
A recognized specialist in machine learning and computer vision, lecturer at the University of Economics in Katowice.
Marcin Worwa
CTO, Software Architect
10+ years of experience building production systems and software architecture.
Piotr Urbas
Product & Process Lead
8+ years building digital products — from idea to deployment.
Real results in production
Data from a deployment at a paving-stone manufacturer in Poland.
97%
fewer complaints
Eliminating defective products from pallets
The system detects defects invisible to the inspector and flags them in real time — before the product reaches the pallet.
3-5%
material savings
Material savings through height control
Continuous measurement of every stone with 0.5 mm accuracy lets you produce close to the lower tolerance limit without risk.
50%
fewer inspection roles
Reduced quality-control costs
A projector points out defective stones at the end of the line — the inspector no longer has to search for defects by hand.
100%
automated reporting
Full production data 24/7
Every shift, batch and operator measured automatically. No more manual logging and spreadsheets.
100%
color classification
Color consistency control
Automatic color classification of every stone ensures batch consistency and eliminates mistakes.
4 steps to full quality control
We mount it on the line
Installation on the wet side without stopping production. The structure is matched to the width of your line.
We scan every stone
A line laser and an industrial camera scan the surface in real time — thousands of measurement points per stone.
AI analyzes the data
The model detects defects, measures height, and classifies the color and quality of every product automatically.
You act on the data
Results available instantly in the web app — from the dashboard to per-shift and per-operator reports.
The technology that makes it possible
Automatic defect identification and height measurement in real time.
Detects defects invisible to the naked eye
A line laser and an industrial camera scan the surface of every stone. Deflections of the laser line build a depth map — holes, cracks and inclusions are detected automatically, even when they share the same color as the base material.
Classifies every defect with an exact dimension
Each stone gets an individual heatmap with automatically marked defects and their dimensions. The defect threshold is configured to your line's requirements — by default above 2 mm.
Saves material through continuous height control
Thousands of measurement points on every stone with accuracy down to 0.5 mm. This lets you produce close to the lower tolerance limit — that's 3-5% savings on raw material without the risk of going out of spec.
The Edge Scan web app
Full quality analytics — from the dashboard to per-shift reports
From data to action
3D scans are translated into clear quality indicators — you immediately see what's deteriorating and where to look for the cause.
One workflow for all analytics
Live monitoring and historical analysis in one place, without manually stitching reports together in spreadsheets.
A domain that matches production
Data organized just like on the shop floor: production day → batch → product → operator/shift.
No more spreadsheets and manual reporting
Dashboard
30 seconds to an answer: is production under control?
Total stones
2
Correct
1
Incorrect
1
Defect rate
1.4%
Click a view below to preview it
Installation without stopping production
We provide a complete process — from analyzing your production line, through precise installation, to integration with automation and systems. It all ends with production tests and team training.
- Fits any line width
- Installed in 1–2 days with no production downtime
- Requires no changes to your automation
- Works with a line from any manufacturer
Line laser
200mW
Industrial cameras
Basler x2
Lead time
6–8 weeks
Width
1665 mm
Engagement models
A transparent subscription model — with no hidden costs.
Standard
- Quantity inspection
- Defect detection
- Height measurement
- Color inspection
- Web app + full analytics
Standard + Dry Side
- Everything in the Standard package
- Pictogram display for inspectors
- RFID support
What does the subscription model include?
Everything you need — in one monthly fee.
Infrastructure costs
Servers, GPUs and hosting — all on our side.
Servicing
Remote diagnostics and repairs included in the subscription.
Updates and development
New features and improvements delivered automatically.
Support
A dedicated technical account manager and remote assistance.
Model training
Retraining the AI on data from your own production.
New molds
Adapting the system to new paving-stone shapes.
Let's talk about your line
Write or call — we'll get back to you with a demo tailored to your production.